The benefits at a glance:

High stability and design rigidity

• Torsionally rigid, enclosed box-section profile with reinforced connection (welded diaphragm plates)
• Engineering tolerances in the crane girder connection area
• End carriages of torsionally rigid, welded box-section design
• Favourable travel characteristics and minimum wear thanks to low-maintenance drives
• Travel wheels of highly wear-resistant GGG 70 spheroidal-graphite cast iron with self-lubricating properties
• Optomum travel characteristics with minimum wear of crane runway and travel wheels

Highly cost-effective

• Low deadweight reduces investment layout – crane girders made of computer-optimised box sections
• Increased efficiency thanks to rope hoist with extended service life due to Demag 2m+ classification (1,900 hours of service at full load)
• Reliable monitoring and preventive maintenance thanks to CAN Bus technology to meet tomorrow's demands for high data transmission reliability (category 3 to DIN/EN 954)
• Optimum utilisation of the available height and space thanks to compact travelling hoist design and large hook path
• Reduced construction and operating costs thanks to optimised designs

Efficiency and performance

• Minimum wear of crane runway and travel wheels thanks to low-maintenance drives
• Control pendant suspended for separate travel on the crane girder with display for installation monitoring
• Power supply to the crab by means of highly flexible flat cable with protective earth conductor
• Optional radio control with power and signal transmission via energy chain system
• Optional radio control with display and proportional pushbuttons

The benefits at a glance:

High efficiency

• Reduced construction and operating costs thanks to optimised designs
• Travel wheels of highly wear-resistant GGG 70 spheroidal-graphite cast iron with self-lubricating properties
• Favourable travel characteristics and minimum wear of the crane runway and travel wheels thanks to low-maintenance drives
• Crane components selected for a long service life guarantee high operating reliability

Consistent performance

• Rigid standard I-beam girders for optimum load distribution
• Compact travelling hoist design with minimum approach dimensions and large hook path facilitate optimum utilisation of the available height and space
• Control pendant suspended for separate travel on the crane girder with display for installation monitoring
• Efficient and fatigue-free load handling thanks to higher cross-travel speed and optimised ergonomic control pendant
• Low-sway travel motions for smooth handling and exact positioning of loads (included as standard when variable-speed cross-travel drives are supplied)

Individual configuration

• Optimum integration into existing and new buildings
• Control pendant suspended for separate travel on the crane girder with display for installation monitoring
• Radio control with display and proportional pushbuttons possible (optional)
• Optional radio control with power and signal transmission via energy chain system
• Power supply to the crab by means of highly flexible flat cable with protective earth conductor

The benefits at a glance:

• EPKE-O both as complete cranes or as crane sets (which do not include a crane bridge)
• Excellent value as an alternative to cranes that have box-section girders
• Additional safety thanks to derailment guard fitted as standard
• High operating reliability thanks to components that have a long service life
• Safe, reliable and rugged control system, either with an intelligent CAN bus processor system or with contactor control
• Simple installation saves time on site thanks to prepared assemblies

The benefits at a glance:

Highly cost-effective

• Low deadweight reduces investment layout – crane girders made of computer-optimised box sections
• Connections between the main girder and end carriages manufactured to mechanical engineering tolerances for minimum wear
• Increased efficiency thanks to DR rope hoist with extended service life due to Demag 2m+ classification (1,900 hours of service at full load)
• Favourable travel characteristics and minimum wear of the crane runway and travel wheels thanks to low-maintenance drives
• Travel wheels of highly wear-resistant GGG 70 spheroidal-graphite cast iron with self-lubricating properties
• Reduced construction and operating costs thanks to optimised designs

Strong performance

• Particularly high performance thanks to double-girder design for high long and cross-travel speeds
• Optimum utilisation of the available height and space thanks to compact travelling hoist design (minimum approach dimensions and large hook path)
• Particularly high lifting height, as the load hook can be raised between the two crane girders
• End carriages of torsionally rigid, welded box-section design
• Power supply to the crab by means of highly flexible flat cable with protective earth conductor
• Reliable monitoring and preventive maintenance thanks to CAN Bus technology to meet tomorrow's demands for high data transmission reliability (category 3 to DIN/EN 954)
• Control pendant suspended for separate travel on the crane girder with display for installation monitoring

Great versatility

• Optional maintenance platform and accessible crab – for even easier crane maintenance as well as fast and safe access to building interior fittings (lights, radiators, supply lines)

• Optional radio control with display and proportional pushbuttons

• Optional radio control with power and signal transmission via energy chain system

• Large number of fittings can be installed

• Cab control

The benefits at a glance:

High stability

• Rigid I-beam girders for optimum load distribution
• End carriages of optimised design to suit the structure
• Loads can be handled immediately adjacent to the building wall by means of girder ends tailored to your application requirements
• Rigid standard I-beam girders for optimum load distribution

Individual configuration

• Lateral overhangs to extend the cross-travel path beyond the runway span
• Specific sections of the workshop can be served, if required
• Equipped with DR rope hoist or DC chain hoist
• Optional latching devices for transfer of trolleys from the crane girder to a monorail track

The benefits at a glance:

High stability and design rigidity

• Crane girder made of torsionally rigid, enclosed box-section profile with reinforced connection (welded diaphragm plates)
• Engineering tolerances in the crane girder connection area
• Optomum travel characteristics with minimum wear of crane runway and travel wheels
• Travel wheels of highly wear-resistant GGG 70 spheroidal-graphite cast iron with self-lubricating properties
• Optimum anti-corrosion protection of all parts thanks to pre-treatment of steel components to industry standard

Efficient handling

• Crab of low-headroom design with DR rope hoist offering particularly favourable hook approach dimensions to serve the largest possible area
• Power supply to the crab by means of highly flexible flat cable with protective earth conductor
• Control pendant suspended for separate travel on the crane girder with display for installation monitoring

Individual configuration

• Optimum adaptation of the crane girder to the building design thanks to computer-optimised box-section profile
• Latching devices available for transfer of trolleys from the crane girder to a monorail track
• Optional radio control with display and proportional pushbuttons

The benefits at a glance:

Rigid bracket and crane girder design

• Rigid design thanks to enclosed box-section profile

First-class travel characteristics

• Also for high loads – thanks to low tolerances for differences in the runway gauge, skewing and alignment
• Low-vibration operation thanks to horizontal and vertical travel units made of torsionally rigid, enclosed box-section profile
• Vertical travel unit equipped with perfectly matching Demag components
• Excellent travel dynamics thanks to Demag offset geared motor (pole-changing or variable-speed with frequency inverter)
• Smooth torque transfer without any radial forces thanks to drive connection to the wheel block
• Low-maintenance Demag DRS wheel blocks with self-lubricating spheroidal-graphite cast-iron travel wheels for minimum crane runway and travel wheel wear

Travelling rope hoist optimised for crane applications

• EKDR-Pro travelling rope hoist optimised for crane applications
• Optimum utilisation of the available height and space thanks to compact design (minimum approach dimensions and large hook path)
• Low-sway transport thanks to variable travel and lifting speeds
• Efficiency thanks to comprehensive monitoring with CAN Bus technology to meet future requirements (preventive maintenance)

Ergonomic control

• For safe, fatigue-free handling
• Optional DLC cable-connected control pendant – height-adjustable and for separate travel on the crane girder
• Optional DRC radio remote controls with proportional pushbuttons – for wireless control with variable radio frequency operation for radio transmission and reception without any interference

Optional tandem operation

• For tranpsorting particularly heavy and awkward loads
• Master/slave control of both cranes with one transmitter
• Synchronised safety cut-off of both cranes

Optional two-trolley operation

• For transporting long material, for example
• Control of both travelling hoists with one transmitter
• Synchronised safety cut-off of both travelling hoists

System integration

• Integration into intralogistics concepts

Modular design

• Maximum quality and reliability thanks to components from the Demag modular system

The benefits at a glance:

Convenient operation

• Matching modular components
• Motor, brake and gearbox in a compact arrangement offering simple replacement
• Clear interfaces for ease of assembly and maintenance

Strong performance

• Multi-groove rope drums for rope-stabilised systems
• Load capacities: 5 – 235 t
• Classification: M3 – M8 FEM
• Lifting capacity: up to 360 kW
• Reeving arrangements: 4/2, 8/2, 12/2, 16/2, 20/2, 24/2
• Designed and equipped for transport

High operating reliability

• For transporting molten masses
• Rope drum brake
• Second hoist brake: disc or double-jaw design
• Safety brake (acting on the rope drum)

The benefits at a glance:

Engineering excellence

• Few connection interfaces (drum, gearbox, motor and brake form a unit)
• Crab frame of welded steel design
• Optimum weight and torsionally rigid design
• Travel wheels largely wear-free
• Proven travel unit design used in our crane end carriages
• Bolted crossbeam connection
• Modular design

Simple assembly, convenient maintenance

• Fully equipped
• Minimum assembly requirement
• Jig-built, accessible crab frame with foot rails and railing

Great flexibility

• Ability to combine sub-assemblies from different types
• Just-in-time delivery
• Simple shipping in a container

Reliable operation

• Detailed function check of all motors and components
• Elimination of unnecessary interface connections

The benefits at a glance:

Outstanding performance

• Travel wheels made of high-quality spheroidal-graphite cast iron for low operating noise
• High resistance to wear
• Design to DIN 5018 (H2B3 – H4B6)
• Buffer options (hydraulic buffers, cellular plastic buffers)
• Tandem end carriages with connecting elements

Individual solutions

• Drive option with one, two or four driven travel wheels
• Corner-bearing wheel sets with diameters from 250 to 630 mm

Convenient assembly

• Direct connection to the crane girder – with one or two machined connection surfaces depending on the design
• Simple, time-saving handling
• Simple maintenance and adjustment thanks to corner-bearing wheel sets that can be rolled out of the girder
• No additional components need to be removed

Low-maintenance drives

• No special tools required
• Compact, matching ZBA motors and AU gearboxes
• Direct splined-profile connection to the travel wheel shaft (easy to remove)
• Flexible torque-load connection to the end carriage thanks to elastic torque arm
• Low-noise operation thanks to ground helical gear wheels running in an oil bath

The benefits at a glance:

Three variants

• EVP-KBK single-girder full-portal crane – KBK II or KBK II-H crane girder
• ZVP-KBK double-girder full-portal crane – KBK II or KBK II-H crane girders
• D-IVP single-girder full-portal crane – I-beam section crane girder (with optional telescopic height adjustment)

Practical applications

• Easy to manoeuvre
• Can be simply dismantled for transport
• Quickly re-erected at a new operating site